From Start to Finish  

We'll lead you through the design process to ensure your patches are perfect!

1

Start Your Order

Select Design Your Own below and send us over your design ideas.

  Right Now!
2

Create Artwork

We'll create a mockup of your patches and send to you for approval.

  4-5 Days
3

Sample Patch

We will create a free sample patch and email a photo for your approval.

  5-7 Days
4

Production Begins

Once you approve your patch's design, we'll start production.

  4 Weeks
5

Shipped to You!

Your custom patches are shipped to you anywhere in the world.

  2-3 Days
  Learn More About How It Works

  Custom Patch Features  

706th Fighter Squadron Patch

Any Color, Logo and Text

Each 100% Embroidered Patch can have up to 12 thread colors. Choose from hundreds!

View Thread Chart
384th Air Refueling Squadron Heritage Patch

Almost Limitless Possibilities

Your patches can be any shape or size, wide or tall – plus Velcro is standard.

Learn More
Aviator Gear Custom Patches Before and After Review - 372 Explosive Ordnance Disposal Team Embroidered Patch

Free Artwork & Setup

No setup fee! Don't worry if you're not the creative type, we will take care of it.

Illustration of Patch Sizes Outlines

Pick your Size and Shape

Common sizes are 3”, 3.5”, and 4” tall. Pencil patches are 1” by 2”.

  Design Your Own Custom Patches  

100% Satisfaction Guarantee

If you are not 100% thrilled with the results, we will work with you to make it right.

100% Lifetime Warranty

Your purchase includes a lifetime warranty against any manufactured defects.

need only a few patches?

Choose an existing embroidered patch design (not PVC) that is already on the
Aviator Gear website and purchase it in any quantity

Order just one or
a couple of patches

Perfect for retirement
shadow boxes

Great solution if you
lost your patch